Projects
Selected Project Case Studies
Selected operating plants and project references demonstrating Balaji Consultants' core expertise in used-oil re-refining process technology and complete plant delivery, together with selected references in base-oil upgrading and related process-plant applications.
FILTER BY TECHNOLOGY
Used OilUsed-Oil Re-Refining Plant Kuwait
LOCATION
Kuwait
CAPACITY
50 TPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Used Oil
50 TPD used-oil re-refining plant in Kuwait producing Group I base oils via continuous dehydration, high-vacuum WFE and solvent extraction in continuous commercial operation.
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Used Oil50 KLPD Used-Oil Re-Refining Revamp Riyadh, Saudi Arabia
LOCATION
Saudi Arabia
CAPACITY
50 KLPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Used Oil
Brownfield revamp of an existing direct-fired clay-process re-refining facility in Riyadh existing clay vessels retained and repurposed for dehydration, with two Wiped-Film Evaporators added for continuous high-vacuum base-oil recovery.
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WFE Systems24 KLPD Semi-Continuous WFE Re-Refining Revamp Bangladesh
LOCATION
Bangladesh
CAPACITY
24 KLPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
WFE Systems
Existing batch facility converted to semi-continuous re-refining batch feed-conditioning retained, downstream base-oil recovery converted to continuous WFE operation.
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Regenerative Clay10 KLPD Regenerative Clay Treatment Revamp India
LOCATION
India
CAPACITY
10 KLPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Regenerative Clay
Existing 10 KLPD batch clay treatment bottleneck replaced with a semi-continuous regenerative percolation-bed system and on-site thermal adsorbent regeneration unit.
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Used OilConfidentialUsed-Oil Re-Refining Plant Jeddah, Saudi Arabia
LOCATION
Saudi Arabia
CAPACITY
Confidential
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Used Oil
Complete downstream re-refining plant integrated with the client's existing dehydration system, using vacuum distillation and partial condensation with full PLC/SCADA automation.
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Solvent ExtractionNMP Solvent Extraction Plant Middle East
LOCATION
Middle East
CAPACITY
144 TPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Solvent Extraction
144 TPD NMP solvent extraction plant upgrading vacuum-distilled lube-oil fractions to higher-quality, improved-VI base stocks with an integrated solvent-recovery and recycle system.
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BlendingConfidentialIntegrated Lubricant Blending & Grease Manufacturing Plant Middle East
LOCATION
Middle East
CAPACITY
Confidential
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Blending
Multi-product manufacturing facility combining semi-automated lubricant blending with separate lithium and calcium grease production lines, commissioned in planned phases.
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Crude Topping150 KLPD Batch Crude-Oil Distillation Plant India
LOCATION
India
CAPACITY
150 KLPD
PROJECT TYPE
Commissioned Plant
TECHNOLOGY
Crude Topping
150 KLPD batch crude-oil distillation plant recovering naphtha, kerosene, diesel and heavier fractions via a batch atmospheric-then-vacuum sequence in the same distillation system.
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